Behind the scenes at EHang, the autonomous aerial vehicle

Urban-air-mobility, a concept that could have been plucked straight out of a sci-fi movie, is much closer to reality than ever before. Today, there are currently around 250 companies in the research and development of electric flying vehicles and the infrastructure to use them. 

As the desire for on-demand services rises alongside the heightened focus on sustainability, organisations with their new availability in funding are increasing their investment in urban-air-mobility, ramping up the research and development progress being made. 

“There’s been a convergence of several trends in recent years. First, on-demand services have changed the way we think about mobility. Second, there’s a focus on sustainability, which these vehicles support. Third, there’s a lot of funding available - investors who want to be a part of the next big thing. And lastly, the technology is finally there to do this at scale,” reflects Robin Riedel, a McKinsey Partner.

“Totally agreed, but the fundamental one for me is really battery technology. We are finally reaching the density and affordability of batteries where the physics and economics of powering one of these vehicles starts making sense,” adds Shivika Sahdev, McKinsey Partner.

As the investment continues to pour in (totalling over US$8bn at the end of March 2021), the industry edges ever closer to the commercialisation of such technology, the use case that has seen the most investor interest is people transport. 

Fly into the Future

Edward Xu, Chief Strategy Officer of EHang, recently invited Manufacturing Global behind the scenes of the company’s factories to see what it takes to manufacture such a product.

As a world leading autonomous aerial vehicle (AAV) technology platform company, EHang’s mission is to enable safe, autonomous, and eco-friendly air probability for everyone. The company provides its customers in multiple industries with AAV products and commercial solutions (air mobility, smart city management, and aerial media solutions). 

“As the forerunner of cutting-edge AAV technologies and commercial solutions in the global Urban Air Mobility (UAM) industry, EHang continues to explore the boundaries of the sky to make flying technologies benefit our life in smart cities,” says Xu.

In January 2016, EHang debuted the world’s first passenger-grade AAV - the EHang 184, single seat model. Two years later (2018), the company unveiled a dual seat model for testing, training, and demonstration purposes - the EHang 216, as well as a number of non-passenger-grade AAV models suitable for a variety of industrial and commercial applications.

“Unlike manually controlled UAVs, our intelligent AAVs can fly and operate autonomously. Our proprietary in-flight operating systems and on-the-ground infrastructure enables reliable and simultaneous control of a large number of AAVs,” says Xu. 

Manufacturing an AAV Mobility Solution

When it comes to the manufacturing of this kind of solution, Xu explains that “EHang strives to design safe, reliable and functional products. At our design and testing centre, we have established a multitude of AAV flight tests, including climbing flight tests, high maneuverability tests, speed tests, night flying tests, as well as flight tests in harsh weather conditions. Our passenger-grade AAVs conducted trial or demo flights in eight countries across Asia, Europe and North America, predominantly in China. These trial or demo flights include passenger-carrying flights and flight tests in winds of up to 70 kilometres per hour, in fog with a visibility of approximately 50 metres, and at a flight altitude of 4,100 meters above sea level.

Discussing the technology behind the solution, Xu continues to explain that there are proprietary in-flight operating systems installed in the AAVs, as well as on-the-ground infrastructure that have been designed to allow the AAVs to operate in various scenarios. 

With both its AAV operating systems and infrastructure for different AAV commercial solutions sharing the same underlying technological architecture, Xu says: “our AAV operating systems include an autopilot and flight control system, a communication system, a battery management system and a safety management system, among other things. The AAV operating systems are installed on each of our AAVs to enable autopilot, navigation, real-time control and performance adjustment. Human control can be exercised from the ground using smartphones, tablets or computers as well as through our command-and-control system, meeting the varied demands of our customers.”

Inside EHang’s Yunfu Production Facility

Approximately 24,000 square metres in gross floor area, the EHang Yunfu production facility is home to the company’s major AAV production process from manufacturing of key components and carbon fiber composite airframes to AAV assembling and flight testing. 

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